Modular handrail systems transform how architects, engineers, and builders think about fall protection and access control. They offer ease of installation, cost-efficiency, and robust compliance with Australian safety standards.
Learn more below about why modular handrail systems are becoming the go-to choice across construction and infrastructure projects.
What Are Modular Handrail Systems?
Modular handrail systems are pre-fabricated, pre-engineered railing systems with components that can be assembled on-site without welding or specialised fabrication. They are adaptable and reusable, and can be configured to meet a wide range of applications. Modular handrails can be used for:
- Walkways and stairways
- Loading docks
- Rooftops and platforms
- Warehouses and factories
- Public transport and pedestrian areas.
Benefits of Modular Handrail Systems for Modern Buildings
Here are some advantages of modular systems for modern builds.
Convenient Installation
Traditional welded handrail systems can be time-consuming and labour-intensive to install. They require specialised tools, skilled welders, and significant downtime for on-site fabrication.
In contrast, modular handrail systems can be quickly assembled using standard tools, often by general contractors or site personnel. No welding, grinding, or hot work permits are required, reducing overall installation time by up to 60% compared to traditional systems. Convenient installation can also lead to:
- Faster project delivery
- Reduced labour costs
- Minimal site disruption
- Improved scheduling and workflow.
1. Compliance
Safety is a non-negotiable in construction, especially when working at heights or in high-traffic zones. Modular handrails designed and installed correctly can meet or exceed the AS 1657:2018 standard for fixed platforms, walkways, stairways, and ladders.
Leading suppliers like ARA Solutions offer systems that are engineered to comply with:
- AS/NZS 1657
- AS 1170 (Structural design actions)
- Work Health and Safety (WHS) legislation.
2. Adaptability
Modular systems are inherently flexible. Whether you’re working on a rooftop with multiple levels, a curved walkway, or a sloped ramp, modular components can be adapted to suit your specifications without cutting or welding on-site. Key adaptability benefits:
- Easily adjust to irregular angles or terrain
- Expand or reconfigure as needs change
- Dismantle and reuse at new locations
- Integrate with gates, mesh infills, or barriers.
3. Durability and Corrosion Resistance
Depending on the application, modular handrail systems are typically manufactured from galvanised steel, aluminium, or stainless steel. These materials offer exceptional resistance to rust, wear, and exposure to harsh conditions, making them ideal for:
- Coastal or marine environments
- Industrial facilities with chemicals or moisture
- Outdoor public areas are exposed to the weather
- Warehouses and rooftops.
Hot-dip galvanised steel, for example, can last up to 50 years in rural environments and 20–25 years in coastal settings. Choosing a modular system with quality surface treatments ensures long-term durability with minimal maintenance.
4. Cost-Efficient Over the Project Lifecycle
While upfront costs for modular systems may be comparable to traditional options, they offer better return on investment (ROI) over time due to:
- Faster installation
- Lower labour costs
- Minimal maintenance
- Reusability in future projects
- Avoidance of hot work compliance and safety protocols.
When To Use Modular Handrails Over Welded Alternatives
While welded railings have their place in specific architectural or high-design applications, modular handrails shine in practical, safety-first environments, especially where speed, durability, and adaptability are priorities. Use modular handrails when:
- Rapid deployment is needed.
- Compliance with AS 1657 is a requirement.
- The site layout is subject to change.
- A temporary or mobile solution is needed.
- Hot works are not permitted or too risky.
Comparison of Modular and Welded Handrail Systems
| Feature | Modular Handrail Systems | Welded Handrail Systems |
| Installation Time | Quick (no welding needed) | Time-consuming (welding/fab) |
| On-Site Flexibility | High | Low |
| Reusability | Yes | No |
| Compliance Simplicity | Pre-certified components | Custom engineering needed |
| Labour Requirements | Low (general tools) | High (skilled welders) |
| Maintenance Needs | Minimal | Medium to High |
| Cost Efficiency (Long Term) | High | Medium |
| Environmental Footprint | Lower | Higher (single-use) |
FAQs About Modular Handrail Systems
Here are answers to frequently asked questions about modular handrail systems.
- Are modular handrail systems as strong as welded handrails? Modular systems made from galvanised steel or aluminium are designed to meet or exceed the strength and safety requirements of AS 1657, offering excellent durability and load resistance.
- Can modular handrails be used outdoors? Modular handrails from weather-resistant materials like galvanised or stainless steel are perfect for outdoor environments, including rooftops, walkways, and ramps.
- Are modular handrail systems more expensive? While initial material costs may be similar, modular systems offer cost savings through faster installation, lower labour costs, and the ability to reuse components in future builds.
- Do I need special tools or training to install modular handrails? Most modular handrail systems are designed for simple installation using basic tools like spanners and hex keys. No welding, cutting, or grinding is required.
Why Choose ARA Solutions for Modular Handrails?
At ARA Solutions, we understand that safety and compliance are just the beginning. Our modular handrail systems are engineered for:
- Fast installation to reduce project delays
- Durability in harsh Australian conditions
- Custom configurations tailored to your site
- Certified compliance with AS 1657 and relevant standards
- Expert consultation to ensure you get the right solution.
From initial quote to final installation, we partner with you every step of the way. Whether you’re building a rooftop walkway or securing a factory mezzanine, our team is ready to support your safety and compliance goals.
Contact us online today to request a free quote or project assessment.
